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CREATING prosthetic masks and body parts for the fantastical creatures in films like the upcoming Harry Potter and the Prisoner of Azkaban is a marathon process, with actors having to sit for hours on end covered in sticky goo. But a little chemical wizardry is coming to their rescue. Make-up artists can now use a silicone polymer that is fast-setting and doesn’t burn actors’ skin.

For a perfectly fitting prosthetic mask, they first make a mould of the actor’s face or a body part and then create a plaster or fibreglass cast, which acts as a base to build the…

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