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FOR the first time, an electron beam has been used to weld thick metal plates in air, rather than inside a vacuum chamber. The novel welding gun that made the feat possible could free aircraft designers, for instance, from having to make airframe parts that fit in the restricted space of a vacuum chamber – allowing them to make stronger parts more cheaply.

Electron beam welding can be used to join metal plates up to 20 centimetres thick – far thicker than is possible with a blowtorch or electric arc welder – because the electrons penetrate deep into the metal.

But because electron…

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